Tutorial: Flat Felled Seam | Itch to Stitch (2024)

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When it comes to a seam that conceals all raw edges, French seam and Hong Kong seam finish seem to be first that come to people’s mind. But I think the flat felled seam deserves equal accolade.

Flat felled seam is, well, flat. Unlike French seam and Hong Kong seam, there is nothing that sticks out even inside the garment. Nevertheless, I wouldn’t say one seam finish is better than the other. Flat felled seam gives the garment a more sporty look; if that is what you would like for your garment, then by all means give it a try.

Most of the jeans you see in the store use this type of seam, although most large scale factories don’t use the method below. Factories churn out this type of seam in thousands, so it makes sense they have very specialized equipment and trained labor that does one thing and one thing only.

At home, you could also use a flat felled seam foot for your sewing machine. It does take some practice. The method I demonstrate below is easier to master, although it takes long time to do.

Let’s dive into it.

I am using a fabric that has distinct right side and wrong side so you can see more easily.

Here’s the right side.

Tutorial: Flat Felled Seam | Itch to Stitch (3)

Here’s the wrong side:

Tutorial: Flat Felled Seam | Itch to Stitch (4)

With right sides together, put the two pieces at the edge you want to sew.

Tutorial: Flat Felled Seam | Itch to Stitch (5)

I want to point out that I am using a 5/8″ (1.6 cm) seam allowance to sew this seam. 5/8″ (1.6 cm) is more than what Itch to Stitch patterns usually offer. Is this absolutely necessary? No. You could use 1/2″ (1.25 cm) seam allowance as well, but narrower seam allowance is more fiddly for this method. I wouldn’t recommend using anything less than 1/2″ (1.25 cm). You can easily cut an extra 1/8″ (3 mm) to add to your 1/2″ (1.25 cm) seam allowance if that is what the pattern comes in.

Here’s the stitched seam. So far so good?

Tutorial: Flat Felled Seam | Itch to Stitch (6)

Now I press the seam open. Some might argue that this is not necessary because the seam will be pressed to one side eventually (you’ll see below). But I found that pressing it open first gives a more crisp seam later; it’s a worthwhile investment of your time.
Tutorial: Flat Felled Seam | Itch to Stitch (7)

Now I trim one of the seam allowance to half its width. Which side to trim? There’s no rule; it’s all about esthetic. For example, if this is the side seam, and you want the visible stitch line to be more toward the back, then trim the seam allowance that belongs to the back.

Tutorial: Flat Felled Seam | Itch to Stitch (8)

Now press both the seam allowance to one side, with the wider seam allowance over the trimmed seam allowance.

Tutorial: Flat Felled Seam | Itch to Stitch (9)

Tucking time! Now tuck the wider seam allowance under the narrow seam allowance. Pin. This is the partially pinned shot.

Tutorial: Flat Felled Seam | Itch to Stitch (10)

Keep on going pinning the entire seam.

Tutorial: Flat Felled Seam | Itch to Stitch (11)

I also does this one, some might call, “extra” step. I baste this seam by hand. There’s no need to do an impeccable job here; the purpose is that I want to hold this seam down, so when I stitch from the right side later, it will not move. However, some people could just stitch this seam from the wrong side, skipping the basting stitch. No judging from me if that’s what you’d like to do. Supposedly if your machine produces a balanced stitch, the right side and the wrong side produce the same look anyway.

Tutorial: Flat Felled Seam | Itch to Stitch (12)

But why do I make this extra step of hand basting? I’d like to topstitch from the right side, so I can use the seam line as a guide and view it from the standpoint of the finished garment. I could spot crooked stitching and correct it if necessary.

Tutorial: Flat Felled Seam | Itch to Stitch (13)

I remove the basting stitch and give it a good press. Here’s the right side of the seam. One stitch line is visible.

Tutorial: Flat Felled Seam | Itch to Stitch (14)

And here is the wrong side of the seam. Two stitch lines are visible.

Tutorial: Flat Felled Seam | Itch to Stitch (15)

Yes, it’s FLAT!

Do you notice that the wrong side is kinda pretty too? You could very well use that side to be your right side! That way you would have two visible stitch lines. Of course that mean you would initially put two WRONG sides together instead of putting the right sides together. That decision is completely up to you, and it is still a flat felled seam regardless the side you use.

Hope this is helpful to you. What is your experience with flat felled seam? Have you used this method?

30 Responses to “Tutorial: Flat Felled Seam”

  1. Ursula Schramm June 20, 2022 at 10:01 am Permalink

    That’s a great explanation, thank you very much

    Reply

    • Jill August 16, 2023 at 5:17 pm Permalink

      Thank you. I’ve wanted to try this for a long while, and your tutorial is excellent!

      Reply

  2. Cindy May 29, 2022 at 2:58 pm Permalink

    Thank you for this. I am teaching a couple of pre-teens how to sew (I am NOT a professional, just enjoy the hobby and passing the love on to others). I thought I would teach the girls this technique. I am good about doing the thing, just not always explaining it. You give great rationale for each step. It was very clear. I will review this post with them before we tackle those flat felled seams. Thanks for helping the next generation of sewists!

    Reply

  3. Lisa October 16, 2021 at 7:46 pm Permalink

    I’m making a tank top. I like both sides of the fabric. One side is a little darker and the lighter side has a shine to it. I’m going to try this method. Maybe It will work and allow me to use it as a reversable top.

    Reply

  4. Cheryl May 30, 2020 at 8:59 am Permalink

    What type of foot did you use? It did look like a standard one.

    Reply

    • Kennis Wong May 30, 2020 at 10:58 am Permalink

      Yes, it is a standard one.

      Reply

      • lisa June 28, 2020 at 3:25 pm Permalink

        I’ve only done basic sewing but that doesn’t look like my standard foot! Can you give more info on it? Thank you!

        Reply

        • Kennis Wong June 29, 2020 at 4:18 am Permalink

          Hi Lisa, it’s a presser foot that can guide me to sew 1/4″. It’s not necessary, and there are plenty of presser feet that can give you that type of guidance. Usually what I do is to search for whatever foot I have on hand, and see which one can give me some sort of guide of a width I want, and combining that with moving the needle right or left to get the width I want.

          Reply

        • Amanda May 30, 2021 at 8:41 am Permalink

          It’s called an open toe foot. It allowes you to see exactly where you are putting your stitch most machines come with this extra foot

          Reply

  5. Sarah Turnbull November 27, 2019 at 5:45 pm Permalink

    I feel silky saying this, but I have trouble trimming the seam allowance neatly. Any hints?

    Reply

    • Kennis Wong November 28, 2019 at 11:38 am Permalink

      Hi Sarah, it’s OK that the seam allowances are not trimmed neatly. At the end, they will not be visible anyway. I don’t have many tips (maybe others who see this can chime in) besides practicing. When you finish an entire jacket using flat-felled seams, you will have a lot of practice.

      Reply

      • Ursula Schramm June 20, 2022 at 9:52 am Permalink

        Du könntest mit einen Lineal eine Markierung zeichnen

        Reply

        • Ursula Schramm June 20, 2022 at 9:55 am Permalink

          You could draw a mark with a ruler

          Reply

  6. Emily November 25, 2019 at 1:46 pm Permalink

    Wonderful tutorial! I found it easy to follow and it all makes sense. Your pictures were spot on as well. And thank you for giving the reason behind why you’re doing things a certain way.

    Reply

  7. Deborah October 4, 2018 at 11:57 pm Permalink

    Thanks for this great tutorial!

    Reply

  8. LL October 4, 2018 at 5:20 pm Permalink

    Great tutorial!

    Reply

  9. Bernice van der Meer October 4, 2018 at 3:32 pm Permalink

    Thank you for the tutorial!

    Reply

  10. Ann Watts October 4, 2018 at 10:55 am Permalink

    Thanks just about to start my first flat felled seam. Timing couldn’t be better

    Reply

  11. Lisa G October 4, 2018 at 8:05 am Permalink

    Thank you!! I have read a few tutorials on flat felled seams, but none as clear as yours. Between the distinct right/wrong sides, the visible thread color, and the great photos, you knocked it out of the park! NOW I’m excited to try this seam!!

    Reply

  12. Marylee October 4, 2018 at 6:35 am Permalink

    Thanks for sharing! This is a very good tutorial and I will definitely use it.

    Reply

  13. Giuditta October 4, 2018 at 5:27 am Permalink

    I just want to compliment you on your ability to explain instructions. I just came from another blog, and even though I know and have used the process she was describing, her explanations were completely confusing. Thank you for your generous — and perfectly detailed! — help.

    Reply

  14. annlwright October 4, 2018 at 5:21 am Permalink

    I use this method when making long sleeve woven blouses/dresses. But I start with wrong sides together. That way the double stitching is on the outside of the sleeve. And if I need to roll the sleeves up it still looks nice.

    Reply

  15. Katherine October 4, 2018 at 4:44 am Permalink

    I don’t know if my previous comment posted?

    Here is a link to Janet Pray’s method.

    https://www.itsseweasytv.com/projects/series_700/713/ISE_713-3_INST.pdf

    Reply

    • Kennis Wong October 4, 2018 at 8:26 am Permalink

      Thanks for linking to her method. It’s brilliant indeed.

      Reply

  16. Katherine October 4, 2018 at 4:40 am Permalink

    I prefer the method taught by Janet Pray in one of her Crafsty classes…no trimming required, no tucking under, no basting. I recommend her course just to learn her flat felling method.

    Reply

    • Angela October 4, 2018 at 4:58 pm Permalink

      Which one of her classes has this?

      Reply

  17. Diana October 4, 2018 at 1:42 am Permalink

    Very helpful. Thank you.

    Reply

  18. Pauline October 3, 2018 at 10:50 pm Permalink

    Great tip. Love how simple yet looks completely finished.

    Reply

  19. Linda October 3, 2018 at 7:50 pm Permalink

    I’ve done it this way before. I like it. No messy seams or fraying to show. Well done with the tutorial!

    Reply

Trackbacks/Pingbacks

  1. 10 Easy Flat Felled Seam Sewing Tutorials - DIY Crafts -December 16, 2022

    […] Get the easy free sewing pattern to sew a flat felled seam, will work up super quickly. First, sew a regular seam, next flatten the seam edges facing the wrong side. Trim one of the seams, mostly the right to 1/4th, and fold the more significant edge of the seam on it. Finally, folding all over and adding bobbing pins to sew the folding edge in place again. You will get two parallel lines of seam hiding all the raw edges inside. itch to stitch […]

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Tutorial: Flat Felled Seam | Itch to Stitch (2024)

FAQs

How to do a flat felled seam step by step? ›

How to Sew a Flat Felled Seam
  1. Step 1: Right Sides Together, Sew. Place your pieces together with the right sides facing in. ...
  2. Step 2: Press and Trim. Press your seam open. ...
  3. Step 3: Fold, Press, Fold, Sew. Fold your remaining seam allowance over itself by 1/4" and press (see photo if you're confused). ...
  4. Step 4: Ta-Da!

Do flat felled seams go on the inside or outside? ›

Flat fell seams can be made on the inside or outside, depending on the look desired, and for a more casual look, or on very heavy fabrics, stitch a mock flat fell seam for a similar appearance with less bulk. To create a flat fell seam on the garment inside, stitch a traditional 5/8"-wide seamline right sides together.

What is the seam allowance for flat felled seams? ›

A 5/8” seam allowance is ideal for flat felled seams. If your pattern features a different seam allowance, trace the original pattern pieces and add or reduce the seam allowance to 5/8”. To prepare, cut your pattern from fashion fabric and mark as normal.

Is a lapped seam the same as a flat felled seam? ›

Lapped and flat-felled seams are two sides of the same coin. Both are found in ready to wear–the lapped seams I see most often in men's dress shirts. Flat-felled seams are found on jeans…they're that heavy, bulky seam!

What is the difference between a flat felled seam and a mock flat felled seam? ›

If you take a look at your own jeans you will see the double stitching on the outside, like a regular flat fell seam. On the inside, however, you'll notice that it is a mock flat fell. This is a faster way of making a flat felled seam and it produces less bulk.

What is the advantage of a flat felled seam? ›

This is great for garments or seams that undergo a lot of stress during daily wear, or for pieces you simply want to last a long time. The other major benefit of a flat felled seam is that you don't need any special tools or stitches to achieve it—just a regular straight stitch on your sewing machine!

What is the strongest seam to sew? ›

Today we will talk about the Flat Felled Seam, a seam that lays flat on the right and wrong sides of your project. It is famously known for its strength and beauty. You can find it in your daily life on the sides of your jeans, in men's shirts, and even in outdoor gear like camping tents.

What can you use instead of a flat felled seam? ›

If you don't have a serger, you can use a zigzag stitch instead. Trim both seam allowances to 3/8 inch and zigzag stitch along the edge using a short, wide stitch. Again the topstitching is the same as for a true flat-felled seam.

Why are flat felled seams used on jeans? ›

It is useful for keeping seam allowances flat and covering raw edges. The flat-felled seam is the type of seam used in making denim jeans, although it appears inside-out to reduce stitching. It is also used in traditional tipi construction.

What is a flat seam most commonly used for? ›

Flat seam Class 4 – Flat seam(s)

In these seams (sometimes called Butt seams), two fabric edges, flat or folded, are brought together and over sewn with stitches. The purpose of these seams is to produce a joint where no extra thickness of fabric can be tolerated at the seam, as in underwear or foundation garments.

What is a faux flat felled seam? ›

You can give the faux flat-felled seam a try. It basically looks the same as the flat-felled seam on the right side, but this faux version does not enclose the raw edges on the wrong side.

How to sew a flat felled seam sleeve? ›

Flat Felled Seams
  1. Pin the Sleeves to the respective Armholes. Keep in mind the Placket sits towards the back. ...
  2. Sew together with 1.5cm seam allowance.
  3. Press the seam towards the Bodice.
  4. Trim the seam allowance closest to the Bodice down to half. ...
  5. Right side. ...
  6. Secure the folded seam with top stitching.
Oct 11, 2023

How do you make a seam lay flat? ›

Use a wool pressing mat.

Wool pressing mats are wonderful for pressing your blocks and getting your seams to lay flat. The wool absorbs the heat from the iron which helps to press the fabric from both sides at the same time! It's also good at keeping your fabric from shifting as you press.

What is the difference between flatlock and flat seam? ›

This is a stitch that can be created in three-thread or two-thread forms and, as its name implies, results in a flat seam. A flatlock can be used in a variety of instances. The key advantage is that it has very little bulk because the raw edges of fabric are completely encased in the stitching and looper threads.

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